Stress can be defined by the internal resistance per unit area against deformation which is caused by an external force.
Strain is the amount of deformation a body undergoes in the direction of the applied force divided by the body's initial dimensions.
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The selection of material is one of the keys to being successful in 3D printing.
The 3D printer manufacturers/distributors and material companies provide material property information called Technical Data Sheets (TDS) for users to refer to when making these choices.
The TDS lists a variety of information, and it is important to understand each one.
Today's knowledge fab will take a look at the stress-strain curves covered by the TDS properties.
It's easy to assume that stress equals pressure, but this is not the case.
Pressure can be defined as the amount of force exerted per unit area.
While stress is the internal resistance force per unit area against deformation caused by an external pressure.
For example, when someone pulls a spring, a stress is applied to the spring, trying to return to its original position.
The formula for calculating the stress is:
Key: F is the force, A is the area, and the unit of stress is N/m2.
There are 5 types of Stress(Fig 1).
Tensile stress occurs when an axial force pulls outward from both the ends of an object.
Compressive stress occurs when an axial force is pushed inward toward the center of an object.
Bending stress(flexural stress) and torsional stress occur when bending and twisting a material respectively.
Shear stress occurs when parallel but opposite forces are applied to two surfaces.
<Fig 1. Types of Stress >
Strain is the ratio of total deformation to the initial dimension of the material body on which forces are applied.
The formula for calculating the strain(e) is:
X is the original dimension of the material, while Δx is the amount of change in dimension.
Strain is dimensionless because it merely defines a ratio.
3. Stress-Strain Curve
Figure 2 shows an example of a stress-strain curve by tensile testing.
This curve is obtained by gradually applying a load to the test specimen and measuring the resulting deformation of the specimen.
From the curve, the following mechanical properties value can be obtained.
<Fig 2. Stress-Strain Curve>
4. Young's Modulus (Tensile Modulus)
Initially, the stress and strain are linearly proportional. In this region, it follows Hooke's law.
The slope of this region is the Young's modulus, which indicates how elastic the material is expected to stretch when subjected to a specific tensile load.
Young's Modulus unit is the same as the stress unit because strain is dimensionless.
5. Yield Strength
After that, the curve has a range where stress values continuously increase until the yield strength.
Stress and strain are not proportional, but when the test is stopped during this range, the elastically stretched material returns to its original position.
Beyond this limit, the material does not return to its original position and plastic deformation begins to appear in the material.
6. Ultimate Tensile Strength
Necking is observed at one point in the specimen when the stress reaches its ultimate tensile strength.
The stress is so high that cracks form at the weakest point of the specimen.
7. Elongation at Break
A fracture occurs when the material reaches the maximum strain it can withstand (elongation at break).
Materials such as glass and ceramic exhibit brittle failure, which breaks very rapidly without plastic deformation.
More ductile materials (including most metals) may experience some plastic deformation and necking before fracture.
Today, we focused on the basic definitions in order to understand the properties of the materials.
Next time, we will take a closer look at the characteristics of the materials used in actual 3D printers based on this information.